TM 5-2420-224-20-2
B A T T E R Y B O X R E P A I R
This task covers:
a. Disassembly b. Assembly
INITIAL SETUP
Tools and Special Equipment:
Equipment Condition:
Tool Kit, SC 5180-90-CL-N26
Reference
Condition Description
Materials/Parts:
Page 4-226
Battery Box Removed
Nut, Lock (2)
Washer, Spring
Tension (34)
D I S A S S E M B L Y
1.
2.
3.
4.
5.
6.
7.
8.
REMOVE two lock nuts (1), two screws (2), and BUTTON (3) from plate (4). DISCARD lock NUTS.
REMOVE six nuts (5), six spring tension washers (6), six screws (7), and two BRACKETS (8) from
battery box (9). DISCARD spring tension WASHERS.
REMOVE two nuts (10), two spring tension washers (11), and two SCREWS (12) from battery box (9).
DISCARD spring tension WASHERS.
REMOVE 10 screws (13), 10 spring tension washers (14), 2 inserts (15), and COVER (16) from battery _
box (9). DISCARD spring tension WASHERS.
REMOVE four nuts (17), four spring tension washers (18), four bolts (19), two LOCKS (20), and four
washers (21) from cover (16). DISCARD spring tension WASHERS.
REMOVE six nuts (22), six spring tension washers (23), six screws (24), and two INSERTS (25) from
battery box (9). DISCARD spring tension WASHERS.
REMOVE six nuts (26), six spring tension washers (27), six screws (28), and two DETENTS (29) from
battery box (9). DISCARD spring tension WASHERS.
REMOVE four BUMPERS (30) from battery box (9).
1.
INSTALL four BUMPERS (30) in battery box (9).
2.
INSTALL two DETENTS (29), six screws (28), six new spring tension washers (27), and six nuts (26)
in battery box (9).
3.
INSTALL two INSERTS (25), six screws (24), six new spring tension washers (23), and six nuts (22)
in battery box (9).
4.
INSTALL four washers (21), two LOCKS (20), four bolts (19), four new spring tension washers (18),
and four nuts (17) in cover (16).
5.
INSTALL COVER (16), 2 inserts (15), 10 new spring tension washers (14), and 10 screws (13) on
battery box (9).
4-228
ASSEMBLY
